![]() SLIDING PARASOL AND METHOD OF MANUFACTURING A PARASOL
专利摘要:
sliding sunshade. the present invention relates to a sliding sunshade for use in a vehicle which is disclosed. the sunshade body includes a first and a second sunshade body shell. at least one of the shells has a retaining channel for engaging and retaining a floating conveyor on a sunshaft pivot rod. it is also contemplated that the sunshade may have a fit in the make-up mirror system and a rotating pin in a ring d associated with it. the sunshade body can also include an option to route wire from a vehicle's electrical system to a lamp in a make-up mirror. 公开号:BR112014006474B1 申请号:R112014006474-1 申请日:2012-09-17 公开日:2021-04-13 发明作者:David Lee Huff;Leslie Raymond Hinds;Bryan Wesley Busha;Donald Joseph Woodward;Joseph Peter Wieczorek 申请人:Irvin Automotive Products, Inc; IPC主号:
专利说明:
BACKGROUND OF THE INVENTION 1. FIELD OF THE INVENTION [001] The present invention in general relates to a mobile sun visor ("sun visor") for use inside a vehicle, and, more particularly, it refers to a sunshade, in which the body of the sunshade includes two halves of the sunshade body or shells adapted to slide around and retain a conveyor attached to a pivot rod. RELATED TECHNOLOGY DESCRIPTION [002] Sunshades are well known and widely used in the prior art. Many different types of projects have been employed in vehicles successfully over the years. Many of these prior art sunshades have been developed in a variety of ways in which sunshade bodies and other internal components can be constructed and assembled inside the vehicle. Advances in design can often add complexity to the manufacturing processes of internal components. It has been and continues to be an award in the automotive industry for cost savings, and improvements in efficiency and speed in the manufacturing processes of such components therein. An area of particular interest in the field of automobile technology has been to reduce the number and complexity of the steps required to assemble internal components, such as sun visors or visors for use in vehicles. [003] Generally, in the prior art, manufacturing simplicity continues to drive innovations in the automotive industry, loss of quality and performance in the manufacture of components for the sake of facilitating production is rarely, if not to say, never acceptable. There is a substantial prior art body relating to the specific structure of the sunshade to provide a strong lightweight construction that combines or complements the vehicle's interior decoration in a cost-effective manner. Of particular interest has been the clam shell construction, which involves molding two pieces of shells or clam shell halves, which are joined together to form the body of the sunshade. In a typical clam shell design, the halves of the sunshade are formed as a single piece coupled along a longitudinal edge and then folded to form the body of the sunshade. The outer surface can be shaped to provide a suitable surface for the sunshade, or a desired outer coating can be added in a variety of different ways known in the prior art. [004] The clam shell design allows the sunshade body to be built relatively quickly and easily, however, the various components that are attached to the clam shell halves of the sunshade must in some cases be incorporated in several assembly steps before fixing the clam shell halves together. For example, some of the known designs require insertion of additional mounting or seating parts for retaining the sunshade pivot rod inside the visor body. The construction of sunshades that have such a design is relatively time consuming. In addition, the various sliders, seat parts, retainers, etc. used in construction can add considerable weight and expense to the sunshade in general, along with unwanted noise, and increase the number of components needed to build one. . [005] In some cases disposal of parts can reduce the cost of manufacturing and building a sunshade. The decrease in size and weight, however, can be accompanied by a decrease in resistance. Rotating sunshades are a concern where the fragile construction of the sunshade core and sliding components may be insufficient to withstand the repeated torque actions on the sunshade shells themselves and in some cases cause the components to shift or break. In addition, motor vehicle consumers demand sunshades that are almost silent in operation and do not involve unwanted noise or sloppiness when the sunshades are rotated or rotated. Therefore, it is desirable, therefore, in the specialty, to provide a sunshade that is light, easy to manufacture and that uses a relatively small number of components, however use a design giving significant durability to withstand heavy and repeated use and for provide solid construction with tight tolerances throughout the system. In addition, there is a need in the art for an improved sliding sunshade that has a floating conveyor that is self-aligning and transforms side and vertical variations into a single resulting force factor, which is perpendicular to a spring mechanism inside floating support. There is also a need in the specialty for a sunshade, which uses a make-up mirror system, which fits into the shell of a sunshade body without screws being used as fasteners. SUMMARY OF THE INVENTION [006] An object of the present invention may be that it provides an improved sliding sunshade. [007] Another objective of the present invention may be that it provides a sliding sunshade that has a floating conveyor slidably arranged on a pivot rod. [008] Still an additional object of the present invention may be that it provides a sliding sunshade that has a floating conveyor with a spring arranged between the first and second finger of a body of the conveyor, in which the spring exerts a force against the fingers in an outward direction and in contact with a parasol body. [009] Yet another objective of the present invention may be that the floating conveyor has surfaces and fingers that are arranged at an angle of approximately 45 ° and interact with support surfaces at an angle of 45 ° of the half-shells of the body from one to -Sun. [0010] Yet another objective of the present invention may be that it provides a sliding sunshade that has a floating stopper to engage the articulation rod and arranged inside the floating conveyor while being independent of the conveyor. [0011] Yet another object of the present invention may be that it provides a sliding hood that includes a D-ring with a pin which rotates 360 ° with respect to the body of the D-ring. [0012] Yet another objective of the present invention may be that it provides a pivot point lever arm connected to a floating conveyor to guide a wire disposed at one end, where the wire is passed through a pivot rod to allow the sunshade makeup mirror to be illuminated. [0013] Yet another objective of the present invention may be that it provides a sliding sunshade that includes a tubular protector disposed along a wire and between a floating conveyor and make-up mirror of the sunshade. [0014] Yet another objective of the present invention may be that it provides a sliding sunshade that has a make-up mirror, which includes a frame, a door, a mirror and a light in it, in which the make-up mirror is fitted. in a shell of the sunshade body without screws being used as fasteners. [0015] Yet another objective of the present invention may be that it provides a sliding sunshade that has a mirror and a make-up mirror, which is attached to a make-up mirror frame without adhesive. [0016] Yet another objective of the present invention may be that it provides a sliding sunshade that is able to thread the edge of a roofing material along the front and / or side edges thereof. [0017] Yet another advantage of the present invention may be that it provides a sliding sunshade that incorporates ultrasound weld joints and profile closures that allow a robust interface of zero flexibility between the two halves of the sunshade body . [0018] According to the present invention, the previous objectives and others and advantages are obtained by an innovative design for a sliding parasol for use in a vehicle. The sliding sunshade generally comprises a pivot rod and a floating conveyor slidably arranged on the pivot rod. The sunshade further comprises a first and a second hinged shell to form a sunshade body. The floating conveyor is slidably retained between the first shell and the second shell, in which the floating support having a first surface and a first finger engaging the first shell and a second surface and a second finger engaging the second shell of the body of the parasol. The sunshade also comprises a floating stopper coupled with the articulation rod and disposed inside the floating conveyor without being directly in interface with the floating conveyor. The sunshade also comprises a D-ring attached to the body of the sunshade where the D-ring has a rotation pin. The sunshade also comprises a fitting on the make-up mirror attached to the body of the sunshade without screws. [0019] An advantage of the present invention may be that it provides an improved sliding hood. [0020] An additional advantage of the present invention may be that it provides a sliding sunshade that has a floating conveyor slidably arranged on a hinge rod of the sunshade. [0021] Yet another advantage of the present invention may be that it provides for a floating conveyor being slidably retained between a first and a second shell and the floating conveyor that has a first surface and a first finger engaging the first shell and a second surface and a second finger engaging the second shell. [0022] Yet another advantage of the present invention may be that it provides a sliding hood that has a floating conveyor with a spring arranged between the first and second finger and a body of the floating conveyor. [0023] Yet another advantage of the present invention may be that it provides a sliding sunshade that has a floating conveyor that has surfaces and fingers that are arranged at an approximate angle of 45 ° to a center line of the floating conveyor and engage with support surfaces with the same angle of approximately 45 ° on the half shells of the body of the sunshade. [0024] Yet another advantage of the present invention may be that it provides a sliding sunshade that has a damper which provides damping and helps to absorb and resist vibration signals that enter the components of the sliding sunshade. [0025] Yet another advantage of the present invention may be that it provides a sliding sunshade that has ultrasonic joints profile fittings to attach two half shells to one another to create a robust interface and generally close to zero flexibility for the sunshade body. [0026] Yet another advantage of the present invention may be that it provides a sliding sunshade that has a floating stopper that engages the articulation rod and is arranged inside the floating conveyor without being in direct interface with the floating conveyor. [0027] Yet another advantage of the present invention may be that it provides a sliding sunshade that uses a D-ring attached to the body of the sunshade, wherein the D-ring has a pin which rotates 360 ° with respect to the body of the sunshade. [0028] Yet another advantage of the present invention may be that it provides a sliding sunshade that has a lever arm at the pivot point hingedly connected to a floating conveyor to guide a wire to an illuminated make-up mirror. [0029] Yet another advantage of the present invention may be that it provides a sliding sunshade that has a tubular protector disposed along a wire that is disposed between a floating conveyor and a make-up mirror. [0030] Yet another advantage of the present invention may be that it provides a lock on the make-up mirror, which includes a frame, a door, a mirror and a light. [0031] Yet another advantage of the present invention may be that it provides a sliding sunshade that includes a mirror that is attached to a makeup mirror frame without adhesives. [0032] Yet another advantage of the present invention may be that it provides a sunshade body having two half shells that have a plurality of teeth arranged around the periphery of a front edge and sides thereof to allow the sheath to be inserted. a covering material along the outer surface of the parasol body. [0033] Other objectives, characteristics and advantages of the present invention will become apparent from the subsequent description and in the attached claims, taken in conjunction with the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS [0034] Figure 1 shows a plan view of a sunshade according to the present invention. [0035] Figure 2 shows an open view of a sunshade according to the present invention. [0036] Figure 3 shows a plan view of a support and articulation rod or arm according to the present invention. [0037] Figure 4 shows a plan view of a support and an integrated wire connector according to the present invention. [0038] Figure 5 shows a D ring for use on the sliding sunshade according to the present invention. [0039] Figure 6 shows a rotating pin of the D ring according to the sliding sunshade of the present invention. [0040] Figure 7 shows a side view of a holder according to the present invention. [0041] Figure 8 shows a foreground of a floating conveyor according to the present invention. [0042] Figure 9 shows a partial cross section through a sliding hood according to the present invention. [0043] Figure 10 shows a cross-sectional view of the sliding sun visor according to the present invention. [0044] Figure 11 shows a side view of a floating conveyor disposed within a half of the sunshade shell according to the present invention. [0045] Figure 12 shows a cross-sectional view of the floating conveyor and the sunshade according to the present invention. [0046] Figure 13 shows a side view of a half of a sunshade shell according to the present invention. [0047] Figure 14 shows a foreground of a side view of a half of a sunshade shell according to the present invention. [0048] Figure 15 shows an alternative embodiment of a side view of a sock shell and sunshade according to the present invention. [0049] Figure 16 shows a side view of a sliding sunshade half-shell according to the present invention. [0050] Figure 17 shows a plan view from above of a sun visor according to the present invention. [0051] Figure 18 shows an end view of a sun visor according to the present invention. [0052] Figure 19 shows a cross-sectional view of a part of the sunshade according to the present invention. [0053] Figure 20 shows a side view of an alternative embodiment for a floating conveyor according to the present invention. [0054] Figure 21 shows a plan view of a make-up mirror system according to the present invention. [0055] Figure 22 shows a top view of a make-up mirror system according to the present invention. [0056] Figure 23 shows an end view of a make-up mirror frame according to the present invention. Figure 24 shows a cross-sectional view of a make-up mirror system according to the present invention. [0057] Figure 25 shows a top view of a make-up mirror system according to the present invention. [0058] Figure 26 shows a cross-sectional view of a make-up mirror system according to the present invention. [0059] Figure 27 shows a view of a make-up mirror system according to the present invention. [0060] Figure 28 shows a view of a make-up mirror system arranged inside a half-shell of a sunshade according to the present invention. BRIEF DESCRIPTION OF THE ACHIEVEMENT (S) [0061] Referring to the drawings, a sliding sunshade 30 according to an embodiment of the present invention is shown. In general, the present invention generally provides a sunshade for shell-type vehicles 30 having a pivot rod 32 mounted on a floating conveyor 34, in which the pivot bar 32 and the floating conveyor 34 are slidably captured during assembly with the single step of fastening the shell parts of the sunshade 36, 38 together. The floating conveyor 34 is thus mounted on the body of the sunshade 42 itself instead of a separate conveyor and is preferably retained between the surfaces and / or features, such as the channels 40 integrally molded within the positions of the shell 36, 38. Likewise, the articulation rod 32 is mounted on the body of the hood 42, and a support, frame or separate part similar is not necessary to support the pivot bar 32. Aspects related to the present invention include methods for manufacturing a sunshade 30 also described herein. In addition, it should be noted that the sunshade 30, as shown in the present application, can be used in any type of known vehicle, such as, but not limited to, automotive vehicles, marine vehicles, aerospace vehicles, military vehicles and any another known vehicle that has a need for the sun to be blocked from filtering into the vehicle's interior compartment. It should also be noted that, generally, all components of the sliding hood 30 according to the present invention can be made of a plastic material that is capable of being extruded or, molded or formed by any known manufacturing process. However, any other known metal, ceramic, plastic, composite, natural material or any other known material can also be used for any of the parts or components of the sliding sunshade 30 described herein. [0062] In one embodiment shown in the Figures, the hood 30 includes a first and second half-shell or shells 36 and 38 interlockable to form the elongated body of the hood 42. Various molded features can be included in each shell for facilitate the engagement of the shells 36, 38. For example, complementary structures can be formed in the respective parasol shells 36, 38 which allow an adjusted fit between them. In a contemplated embodiment, the shells 36, 38 can be formed with connected integral or longitudinal peripheral edges 44 and 46, respectively. Other embodiments are contemplated in which the shells 36, 38 are formed as separate unconnected elements. Although connected shells are preferred, the sunshade 30, as shown in the Figures is illustrated as having separate, unconnected shells, for clarity and ease of description. The sunshade 30 further includes a pivot rod 32 which is arranged at one end of the sunshade body 42 and connected at the opposite end with a head lining or roof of the vehicle on which the sun sunshade 30 is placed. The sunshade 30 is preferably formed in such a way that the shells 36, 38 can be closed around the hinge rod 32 and, as such, capture the hinge rod 32 between them, in a single assembly step. Also, the sunshade 30 includes a conveyor 34 that is slidably captured by closing or coupling the shells 36, 38 in a sliding manner securing the conveyor 34 between the shells 36, 38 without the need to install an internal sliding element, retainer or similar mechanism for the assembly of the articulation rod 32. All the parts that make up the hood 30 are manufactured from known materials and by means of known processes, such as, but not limited to, any type of plastic, metal, ceramics, natural materials, compounds, or any other known material and by any type of molding technique, forming technique, chemical or mechanical process to design and make the components as described herein. [0063] Generally, shells 36, 38 are formed by injection molding a plastic material in a conventional manner. For example, shells 36, 38 can be formed from molded polyethylene or by some other suitable method and / or materials. The first and second shell 36 and 38 generally include retaining surfaces of any known shape, such as arched retaining surfaces, flat or angled retaining surfaces, all of which can be elongated, or through formed surfaces that extend parallel to an edge of the sunshade shells 36, 38 and defining a part of a cylinder or wall. It should also be appreciated that the present invention can encompass designs with retaining surfaces that vary in size between, the longest gutter-like features and narrower arched protrusions, as shown in the Figures. It should also be noted that a pair of arched surfaces can be aligned near one end of the sunshade shells 36, 38 to allow the pivot rod 32 to be properly supported and capable of pivoting and sliding in relation to the body of the para -sun 42. Half sun shells 36, 38 also have a channel 40 formed near an edge thereof, where channel 40 can have a first and second support surface 48. These support surfaces 48 are arranged on any known angle in relation to a central line of the body of the hood 42. In a contemplated embodiment, these angled surfaces will be arranged on either side of a channel 40 that extends a predetermined distance along a longitudinal axis of the body of the sunshade 42 and these inclined surfaces will be approximately at an angle of 45 ° with respect to a central line of the body of the sunshade 42. It should be noted that these support surfaces at an angle 48 may be arranged on each super inner surface of both shell halves 36, 38 of the sunshade body 42. One of the sunshade body shells 42 can also include a flat surface 50 that extends from one of the angled surfaces 48 a distance predetermined. A pocket 52 can be formed adjacent to this flat surface 50, such that another flat surface 54 extending from the angled surface 46 of the opposite shell half will be placed in it, thereby creating a complete closed channel 40 which has four angled surfaces 48, with angles of approximately 45 ° and a floating conveyor 34 which has complementary surfaces disposed therein. It should be noted that the 45 ° angle is only one of many angles contemplated to be used for support surfaces at an angle 48 on the inner surface of the cup halves of the sunshade 36, 38. Any angle known from zero the 360 ° can be used for the angled support surfaces 48, which interact with a floating conveyor 34 of the sliding sunshade 30 according to the present invention. It should be noted that the cup halves of the sunshade 36, 38 can include other surfaces that receive and hold various components of the sliding parasol 30, such as, but not limited to the articulation rod 32, a D-ring 56, a make-up mirror 58, and cover material disposed on the body of the hood 42 to complete the assembly thereof. At the end of a portion of the channel 40 defined by the first and second shell 36, 38 is a stop element 60. This stop element 60 extends a predetermined distance from a bottom surface of the channel 40 to ensure that the conveyor float 34 only slides a predetermined distance from the body of the sunshade 42. The stop member 60 can be of any known shape. [0064] The shell halves 36, 38 that form the body of the parasol 42 of the sliding parasol 30 according to the present invention can also include a plurality of hybrid fittings and ultrasonic weld joints. In a contemplated embodiment, a plurality of profile fittings 62 can be arranged around the front edge and the lateral edges of the arched shells of the sunshade shells 36, 38. One of the shells can have the male part of the profile fitting 62 while the other shell will have the female part, which receives the male part and attaches the first shell 36 to the second shell 38 in order to provide a robust interface, with zero flexibility between the two half shells 36, 38 to form a sunshade body sturdy 42. These inserts 62, which are arranged around the outer profile, can allow sufficient flexibility for the front edge and side edges to allow for a threading process as described below. The sunshade body 42 also includes at least one weld bar seam 64 and at least one rounded weld seam seam 66 disposed in predetermined positions on the sunshade body 42. In a contemplated embodiment, a first and a second weld bar 64 can be arranged directly below and adjacent to channel 40, which secures the floating conveyor 34 and pivot rod 32 therein. The weld bosses 66 can be arranged in various positions on the half shells 36, 38 to generally ensure a robust interface close to zero flexibility between the two half shells 36, 38. The weld bars 64 and weld bosses 66 can having a male part formed or molded on one of the half shells and a female part to receive the male part disposed on the other half of the shell. In a contemplated embodiment, a pin and orifice configuration can be used to create the female solder bar and male parts. The male part can have a locking surface disposed close to one of its ends, while the female part can have a locking shoulder that defines and will hold against the locking surface of the male part to allow ultrasonic welding of the material to ensure a robust interface , zero flexibility between the two half shells 36, 38. The weld bar 64 can be of any shape and the weld boss 66 can be of any shape, generally the weld boss 66 has a cylindrical or circular shape, while weld bar 64 extends in a generally straight line at a predetermined distance. It should be noted that other methodologies contemplated and the fixing elements can be used to attach the two shell halves of the hood 36, 38 to each other, but the embodiment shown includes the weld seams, as described above and the fittings profile 62 arranged around the outer periphery thereof. It should be noted that one of the shell halves may also include a hole or cavity 68 in a predetermined shape on an outer surface thereof, which can be used to receive and secure a make-up mirror 58 to the body of the hood 42. The orifice or cavity 68 for receiving the make-up mirror 58 may include a plurality of locking surfaces or locking arms which can interact with the locking surfaces or flanges of a frame 70 of the make-up mirror 58 to secure the make-up mirror 58 is susceptible of being fixed to the outer surface of one of the shells of the body of the sunshade 42. These locking surfaces and fingers can take any known shape and are arranged in such a way that the sunshade's makeup mirrors are both illuminated and non- illuminated can be arranged there. Other surfaces can also be molded in the half shells of the sunshade 36, 38 to allow the placement of the wires 74 to illuminate a vanity mirror of the sunshade 72 or to receive universal garage door control or other components directly on the body of the sunshade 42. The sunshade shells of the sunshade 36, 38 according to embodiments of the present invention, can also include a plurality of teeth 76 arranged around an outer periphery of the front edges and side edges of each of the socks shells 36, 38. These teeth 76 generally have a pyramidal or triangular tooth shape and can either be directly aligned with each other from each half shell 36, 38 or offset with each other from each half shell 36 , 38, depending on the design requirements and the threading process to be used. It should be noted that the tapered edge teeth 76 can have any known shape other than triangular, pyramidal or conical, as shown in the drawings, and can be displaced or aligned with each other, depending on the design requirements of the body of the para- sun 42. These teeth 76 disposed around the outer periphery can form a threading edge in which the outer covering material used to cover the hood 30 during its final assembly process can be threaded into the gap formed between the tooth 76 and the tooth 76 of each half-shell 36, 38 can hold the material to present a resistant and clean appearance on the outer surface of the sunshade body 42 and a clean seam or thread alone the outer front edge and / or the sides of the body of the hood 42, which are generally visible to the user of the automotive vehicle. This use of the teeth 76 in order to form a threading edge and having the cover material placed by a threading edge process for engagement with the teeth 76 can create an aesthetically pleasing sunshade body 42 having an external covering material resistant and clean disposed on them. It should be noted that in a contemplated embodiment the cover material can be formed in the shape of a sock and the sock is disposed on one end of the body of the sunshade 42 so the threading process is used to create the front edge and the clean side edges of the sunshade 30. However, any other known process of threading and covering material that is not in the form of a sock, can also be used, depending on the design requirements and the sunshade 30 being created. [0065] The sliding sunshade 30 according to the present invention can also include a ring D 56 attached to the body of the sunshade 42 at an upper edge thereof. D-ring 56 can be any known D-ring. [0066] The D 56 ring of the present invention can partially assist in securing the cover material in a resistant and clean shape on the outer surface of the half sunshade shells formed within a sunshade body 42. The D 56 ring includes also a rotation pin 78, which rotates 360 ° with respect to the ring body D 56 and the parasol body 42. As shown in Figures 5 and 6, the rotation pin 78 can have a predetermined length and may or may not have a hole which runs along the midpoint thereof or only along a predetermined portion of the midpoint of the pivot pin 78. The pivot pin 78 may have a predetermined diameter and may have a skirt like flange 80 disposed on one end thereof. At the opposite end of the rotation pin 78 may be a locking shoulder 82 that includes a circumferential flange extending from an outer surface of the same that interacts with a locking surface 84 of the D-ring body 56. In operation, the The assembler can take the rotation pin 78, pass it through a hole in an arm of the D-ring 56 until the locking rim 82 interacts with the locking surface 84 of the D-ring 56. This will hold the rotation pin 78 to the D 56 ring, but allows the rotating pin 78 to rotate in relation to the D 56 ring body and therefore the sunshade 42 body. It should be noted that any known plastic, ceramic, composite, metal or natural material can be used to form both the rotation pin 78 and the D-56 ring according to the present invention. The D-ring body generally has a saddle-like shape with a downward extending leg 86, which can interact with a locking element disposed on one of the half shells 36, 38 of the sunshade body 42. It should be noted that any other shape can be used for the D 56 ring body, not only this is shown in the drawings. [0067] The sliding sunshade 30 also includes a pivot rod 32 which is attached at one end to a support 88 and a connector 90, which is attached to the head or roof lining of a vehicle. The support 88 can have a connector 90 attached to it to connect the vehicle's electrical system via a wire 74 to the support 88, the wire 74 is then passed through the articulation rod 32, which is generally hollow according to the present invention. . However, it should be noted that a solid hinge rod 32 can be used, as long as it is able to pass electricity through it to illuminate the make-up mirror 72, if necessary. The support 88 can be fixed to the roof of the vehicle by means of fasteners or any other known method. Support 88 includes an orifice 94 which will receive an end of the pivot rod 32 near an elbow of the pivot rod 32, where the pivot rod 32 generally has an angle of 60 ° -120 ° at the elbow. The pivot rod 32 can be fixed and able to rotate inside the hole 94 of the support 88 and can also be placed between a vehicle windshield and a vehicle side window to block the sun from any angle. The pivot rod 32 can be of any known length and diameter depending on the design of the sunshade 30 and the automobile in which it is placed. Wire 74 is connected from the car's electrical system and is passed to a lamp for lighting a make-up mirror 58 on the sunshade 72. It should be noted that the sunshade, pivot rod and bracket can be made of any known material such as, but not limited to, plastic, ceramics, compounds, metals, or natural materials, etc. . [0068] The hinge rod of the sunshade 32 is arranged on a floating conveyor 34, which is disposed within the channel 40 of the half shells 36, 38 of the sunshade body 42. The floating conveyor 34 can achieve a base flexible design and be able to self-align while transforming the lateral and vertical variations into a single resulting force factor that is perpendicular to a spring 96, arranged inside the floating conveyor 34. The floating conveyor 34 can have a first and a second surface 98 arranged near an upper end thereof, which can be arranged at an approximate angle of 45 ° to a center line of the floating conveyor 34. It should be noted that any other angle from 0 ° to 360 ° can be used for surfaces 98 and fingers 102. This can allow interaction with the support surfaces 48 on the inner walls of the sunshade body 42. From a side view the floating conveyor 34 p It can generally have a U shape with each of the legs of the U having a first and second displacement surface 98 at an angle of approximately 45 ° disposed thereon. The floating conveyor 34 can also include a hole 100 through it which has a diameter that is generally equal to the outer diameter of the articulation rod 32. This allows the floating conveyor 34 to slide in relation to the articulation rod 32. Arranged in each bottom outer edge of the floating conveyor 34 can be a finger 102, which is capable of flexing with respect to the body 42 of the floating conveyor 34. These fingers 102 can also be arranged at an angle of approximately 45 ° in order to interact with surfaces support angles 48 located within the channel 40 of the half shells 36, 38 of the sunshade. These fingers 102 can be arranged on each bottom edge of the floating conveyor 34 while the displacement surfaces 98 are arranged on the upper outer edge of the floating conveyor 34. It should be noted that the floating conveyor 34 can also have a plurality of shoes extends from an outer surface of the floating conveyor 34 to assist with the alignment and displacement efforts of the floating conveyor 34 with respect to channel 40 of the hood body 42. Generally, the fingers 102 of the floating conveyor 34 cannot engage if or have any outward force on the angular surfaces 48 of the sunshade body 42. In order to achieve an outward force from the fingers 102 of the floating conveyor 34 in the channel of the sunshade body 40, a spring 96 is arranged inside a hole at each end of the floating conveyor 34. This spring 96 is arranged between an arched surface of the body of the floating conveyor ante 34 and the internal surfaces of the fingers 102 arranged at each end of the floating conveyor 34. In a contemplated embodiment, the spring 96 is made of an EPDM rubber material and is easily adjustable in order to change the normal force that directly influences the efforts to slide from the rod to the sliding sunshade 30. This rubber spring 96 can provide spring damping force with a consistent force / deflection curve over a wide range of environmental conditions, and also has excellent creep resistance. and the memory fixed under compression. It should be noted that the spring 96 is generally cylinder-shaped. This cylinder can either be hollow or solid, in an embodiment contemplated as shown, the spring 96 can have a hole of predetermined size 104 disposed at a midpoint of the spring 96. The opposite end of the spring 96 can have a male locking element 106 which extends from there and is received in a female locking hole disposed on an internal surface of the floating conveyor 34. This will ensure that the spring 96 is fixed and arranged in a predetermined position with respect to fingers 102 and the outer edge of the conveyor floating 34 on each side. It should be noted that the spring 96 is also designed to act as an integrated stop to provide protection / damping and stopping points in stowed and retracted positions for the sliding sunshade 30. This damping property of the stop also helps to absorb and resist input vibration signals, which result in jitter and noise problems in general with the sunshades. The spring 96 can extend a predetermined distance from the outer edge of the floating conveyor 34. The spring 96 can then engage with a stop arm 60 disposed near the channel 90 as described above in the body of the hood 42. Thus , the floating carrier 34 can stop when the spring 96 engages the stop arm 60 and not when the body of the floating carrier 34 engages the stop arm 60, thereby reducing the noise and vibrations of the sunshade. It should also be noted that each of the fingers 102 can have an integrated stop 106 disposed at one of its ends. This retainer 106 can interact with a predetermined shaped hole or cavity disposed near the ends of the angular supporting surfaces 48 of the parasol body 42. This use of retainer 106 interacting with the cavity or similar surface on the inclined surfaces 48 of the para body -sun 42 can assist with stop arm 60 and spring 96 to stop and absorb input vibrations and noise when sliding hood 30 is moved to its stowed or stowed position. It should be noted that the sliding conveyor 34 is generally rectangular in shape, with a cutout that is generally U-shaped when viewed from the side, however, it can be of any other known shape and can have any length or width and height depending on requirements design and size of the sunshade 30. As stated above, the floating conveyor 34 is generally made of a plastic material, however, any other ceramic material, metal, composite or natural material can also be used to form the floating conveyor 34. The floating conveyor may also include a plurality of holes through its surface. [0069] The sliding sunshade 30 of the present invention can also include a floating stop 108 which is independent of the floating conveyor 34 and, therefore, there is no interface by means of rivets or fasteners with the floating conveyor 34. The holder 108 does not connect to the floating conveyor 34 via a rivet or other fastening element, but is locked in the floating conveyor 34 through its shape. Its general shape is oval, when viewed from a lateral cross-sectional view. One end of the holder 108 can have a locking lock mechanism, which can also engage with a bottom surface or the internal surface of the floating conveyor 34 to create the floating holder 108 independent of the required conveyor interface. This can create low effort for the holder 108 and its rotation in relation to the articulation rod 32. It should be noted that any other form of holder 108, such as the mechanical brakes used by the Applicant in the previous sunshades, can also be used according to the present invention. It is also contemplated to have a holder 108 that is attached to the floating carrier 34 by a rivet or other fastener and is not a floating holder 108 as described in this document. Generally, holder 108 is made of a steel material, however, any other known material, such as plastic, ceramic, composite, or any other metal or natural material can also be used for holder 108 according to the present invention. . [0070] The sliding sunshade 30 can also include a wire routing system that passes a wire 74 from the support 88 through the articulation rod 32 for the light of the make-up mirror 110 for the light of a make-up mirror 72 on it. In a contemplated embodiment, a pivot point lever arm 112 can be pivotally connected to one end of the floating conveyor 34 through holes arranged within the floating conveyor 34. The pivot point lever arm 112 can generally have a predetermined arc shape when viewed from one side. This folded or arched shape can allow the articulation arm 112 to play with the inner surfaces of the sunshade body 42 when the floating conveyor 34 is moved from a stowed position to a stowed position. The wire 74 passes from the pivot rod 32 into the floating conveyor 34 and then to the opposite end of the pivot point lever arm 112, which is not connected to the floating conveyor 34. The end of the pivot lever arm 112 may have a notch or other retention arrangement in it to allow the wire 74 to pass through them and to be routed in a predetermined manner from the sliding floating conveyor 34 to the make-up mirror light 110. It should be noted that the lever arm of pivot point 112 can be straight or have any other known arc or curve in it depending on the design of the sunshade. The use of this pivot point lever arm 112 can hold the wire 74 securely during the sliding movement of the floating conveyor 34. It should be noted that it is envisaged to have the wire 74 pass through a hollow part or the hole from the pivot point lever arm 112 to the pivot point lever arm end 112 and then to the light 110 of the make-up mirror 58 of the sunshade 30. Another contemplated embodiment of the sunshade 30 has an option of wire routing in which the wire 74 exits directly out of the end of the floating conveyor 34 into a tubular protector114. In a contemplated embodiment, it is a rigid tubular protector 114, which can hold the wire 74 in a straight line while traveling without support from the floating conveyor 34 within channel 40 of the sunshade body 42. It is contemplated that the tubular protector 114 can maintain a minimum radius of ten times as the wire 74 bends through the tubular protector 114 into a predetermined space disposed between the two shell halves 36, 38 of the body of the hood 42. The wire 74 can be moved and guided in a large predetermined radius by means of surfaces molded on the inner surface of the shells in halves of the sunshade 36, 38 such that the protective tube 114, which is generally made of a rigid material, will interact with the predetermined molded surfaces to guide the wire 74, while sliding the sunshade from a stowed position to the stowed position. In addition, it should be noted that it is also contemplated to use an electric source on board to illuminate the light 110 of the make-up mirror 58 of the sunshade 30. It should be noted that the tube protector 114 can have a predetermined length and diameter , which can allow wire 74 to pass through it reasonably. The tubular protector 114 can be made of any known plastic, ceramic, composite, metal or natural material, depending on the design requirements of the sunshade 30. [0072] The sliding sunshade 30 also includes a make-up mirror element 58. The make-up mirror element 58 generally includes a make-up mirror door 116, door springs 118, a make-up mirror frame 70, a make-up mirror 72 with optional lights 110 arranged on it. If the make-up mirror 58 is illuminated, the make-up mirror 58 can also include at least one lens 120 to disperse the light in a predetermined manner. The make-up mirror frame 70 can generally include at least one, but, in the shown embodiment, two connecting flanges 122 arranged near or on the bottom surface of the make-up mirror frame 70. At the opposite end of the make-up mirror frame 70 can at least one locking shoulder or surfaces 132 which can interact with the locking tabs arranged on a surface of one of the shell halves 36, 38 of the sunshade are arranged. This will allow the frame of the make-up mirror 70 and make-up mirror 38 to be attached to the body of the hood 42 without fixing elements, such as screws, etc. This creates a snap closure on the make-up mirror 58. Generally, the make-up mirror frame 70 and door 116 can have a rectangular or oval shape, however, any other make-up mirror shape 58 can be used depending on the design requirements of the sunshade 30. The make-up mirror frame 70 can also include a flexible hook 124, leaf spring 126 and locking tabs 128 together with the lens 120 tabs which are used to attach lens 120 to the make-up mirror frame 70, can be used to attach a mirror 72 to a flexible interface without adhesives. In operation, the mirror 72 is placed under the flexible hook 124 and then fitted under the locking tabs 128 and against the leaf spring 126 to fix the mirror 72 without adhesives to the make-up mirror frame 70. The lens flaps, the which are generally arranged on either side of the make-up mirror frame 70 can keep the make-up mirror 72 positioned correctly in a direction side by side with respect to the make-up mirror frame 70. Thus, the make-up mirror 72, which can be in any shape, size or thickness, it can be held in place in the make-up mirror frame 70 without adhesives, which are generally used to secure a make-up mirror to a frame in the prior art. It should be noted that any number of leaf springs 126, locking tabs 128 and flexible hooks 124 can be used to hold the make-up mirror 72 according to the present invention. The make-up mirror frame 70 can be inserted into the body of the sunshade 42 by fixing the first and second flange 122 arranged near one end of the make-up mirror frame 70 under inner hooks 130 which are molded on an outer surface of one of the half shells 36, 38 of the central body of the sunshade. These flanges 122 can be arranged under these inner hooks, and then the opposite end of the make-up mirror frame 70 can be snapped into place with such a downward force, such that the projections or locking surfaces 132 of the make-up mirror frame make-up 70 will interact with the closing tabs or closures molded on and inside the half-shell 36, 38 of the sunshade on an outer surface thereof. This can secure the make-up mirror 58 to the sunshade body 42 with a snap-in system that does not require fastening elements, such as screws, to secure the make-up mirror system to the body of the sunshade 42. You should note it is noted that the half-shell of the sunshade that contains and supports the make-up mirror 58 also includes a plurality of arched supports for holding and holding the lamps 110 used to illuminate the make-up mirror of the sunshade 72 with respect to to the frame of the make-up mirror 70. It should be noted that it is also contemplated to have only one lamp arranged on the body of the sunshade 42 or no lamp arranged on the body of the sunshade 42 and only a make-up mirror 72 placed on it. All of these surfaces are pre-molded into the half-shell 36, 38 of the sunshade on which the make-up mirror 58 will be arranged and fixed. [0073] The make-up mirror 58 also includes a make-up mirror door 116, which is pivotally connected to the make-up mirror frame 70 through the door springs 118. The door springs 118 generally have a shape of C or U when viewed from one side. The door spring 118 can use a cam interference for the door hinge of the make-up mirror system. One end of the make-up mirror spring 118 can be disposed within a surface of the make-up mirror frame 70. The opposite end of the door spring 118 can engage and interact with a cam 134 arranged on a door hinge of the door 116. make-up mirror 58. The hinge can have the surface of cam 134 adjacent to a hole through the door hinge, which can allow the cam to interfere to create a force acting on spring 118 which is perpendicular to pocket 136, in instead of the installation direction. It should also be noted that the door spring 118 may have sufficient preload or interference between the door and spring to ensure that the door effort does not fall below a predetermined effort. Door 116 may have a first and second door hinge requiring a first and second door spring 118 arranged in a first and second pocket 136 of the make-up mirror frame 70 and against an eccentric 134 of the door hinge. The door hinge cam 134 may or may not be arranged in the same plane as the door hinge and may or may not be offset from the door hinge. It should be noted that the door 116, the make-up mirror frame 70 and all other accessories in general, are made of a plastic material, except for the door spring 118 which is generally made of a metallic material, however, any other ceramic, plastic, composite, natural material can be used for any of the components of the make-up mirror 58 according to the present invention. Generally, disposed adjacent to at least one of the door hinges can be a switch 140 used to close the circuit to turn on the light 110 of the make-up mirror 58. The switch 140 in one embodiment can be a plunger switch, which when the the makeup mirror door 116 is placed in an open position, a surface of the makeup mirror door 116, such as one of the hinges, can interact with the plunger switch 140, thus pressing the plunger switch and closing the circuit and lighting the lamp or lamps 110 disposed adjacent to mirror 72 of the make-up mirror 58. It should be noted that other types of switches can also be used depending on the design requirements of the hood 30. In a contemplated embodiment, as shown in Figure 16 , a pouch 142 can be pre-molded within one of the inner surfaces of one of the clam shell halves 36, 38 to hold the plunger switch 140 which is used to operate and turn on the lights on the 58 mirror system. It should be noted that any other known switch can also be used to operate and activate the light 110 on the 58 mirror system. [0074] The present invention has been described in an illustrative manner. It is to be understood that the terminology that has been used is intended to be in the nature of the words of description rather than limitation. [0075] Many modifications and variations of the present invention are possible in light of the previous teachings. Accordingly, within the scope of the appended claims, the present invention can be practiced in a manner other than that specifically described.
权利要求:
Claims (38) [0001] 1. Sunshade for a vehicle, said sunshade comprising: a pivot rod; characterized by the fact that it also comprises: a floating sliding conveyor arranged on a pivot rod; a first and second shell being engaged to form a body of the sunshade; and said floating conveyor being slidably retained between said first shell and said second shell, said floating conveyor having a first surface and a first finger engaging said first shell, said floating conveyor having a second surface and a second finger engaging said second shell; a makeup mirror, said makeup mirror having a frame and a mirror; and said frame having a leaf spring and a flexible hook, said mirror is arranged and secured to said frame in part by said leaf spring and said flexible hook without an adhesive. [0002] 2. Sunshade according to claim 1, characterized in that said floating conveyor having a spring arranged between said first and second finger and a body of said floating conveyor. [0003] 3. Sunshade according to claim 1, characterized by the fact that said surfaces and said fingers are arranged at an approximate angle of forty-five degrees with respect to the center line of said floating conveyor. [0004] 4. Sunshade according to claim 2, characterized in that said spring extends a predetermined distance from one end of said floating conveyor. [0005] 5. Sunshade according to claim 1, characterized in that said first shell having an angled first and second support surface, said angled support surfaces engage with said first surface and said first finger . [0006] 6. Sunshade according to claim 5, characterized in that said angled support surfaces have an angle of approximately forty-five degrees. [0007] 7. Sunshade according to claim 1, characterized in that said second shell having an angled first and second support surface, said angled support surfaces engage with said second surface and said second finger . [0008] 8. Sunshade according to claim 7, characterized in that said angled support surfaces have an angle of approximately forty-five degrees. [0009] 9. Sunshade according to claim 1, characterized in that said first shell having a plurality of holes through it, said second shell having a plurality of locking arms extending from an internal surface of the said locking arms being arranged inside said holes, after engaging said shells together. [0010] 10. Sunshade according to claim 1, characterized by the fact that it also comprises a holder engaging said articulation rod and arranged inside said floating conveyor. [0011] 11. Sunshade according to claim 1, characterized by the fact that it further comprises a D-ring fixed to hold said sunshade body, said D-ring with a pin which rotates 360 ° with respect to the body of said D-ring. [0012] 12. Sunshade according to claim 11, characterized in that said pin has a flange on one end of it and a locking shoulder on the other end of said pin. [0013] 13. Sunshade according to claim 2, characterized by the fact that said spring is made of a rubber material. [0014] 14. Sunshade according to claim 1, characterized by the fact that it also comprises a wire disposed within said articulation rod. [0015] 15. Sunshade for use in a vehicle, said sunshade characterized by the fact that it comprises: a first shell having a channel; a second shell engageable with said first shell to form a sunshade body; a floating conveyor arranged on said sunshade body and within a channel, said floating conveyor having four displacement surfaces, each of said displacement surfaces having an angle generally forty-five degrees with respect to a central line of the said floating conveyor, said floating conveyor having four fingers, each of the fingers generally having an angle of forty-five degrees with respect to a center line of said floating conveyor; a pivot rod slidably engaging said floating conveyor; a detent engaged with said articulation rod and disposed within said floating conveyor; a D-ring secured to said sunshade body; and a makeup mirror held to said parasol body. [0016] 16. The sunshade according to claim 14, characterized by the fact that it further comprises a tubular protector disposed on said wire, said tubular protector disposed between said floating conveyor and a make-up mirror. [0017] 17. Sunshade according to claim 1, characterized by the fact that said make-up mirror having a door, and a light. [0018] 18. The sunshade according to claim 17, characterized in that it further comprises a door spring which has a cam interference for a door hinge. [0019] 19. Sunshade according to claim 18, characterized in that said door spring has an end thereof inserted within a notch of said frame. [0020] 20. Sunshade according to claim 17, characterized in that it further comprises a lens attached to said frame, said lens having at least one flap, said flap partly holding said mirror to said frame. [0021] 21. Sunshade according to claim 17, characterized in that said frame has a pair of internal hooks at one end of it and at least one locking shoulder at an opposite end of it. [0022] 22. Parasol according to claim 22, characterized by the fact that said frame holds by pressure and is fixed to one of said shells, said internal hooks and said locking shoulder interacting with surfaces of one of said shells . [0023] 23. Sunshade according to claim 1, characterized by the fact that said shells having a plurality of teeth arranged around a periphery of a front edge of said shells, said plurality of teeth provides a folding of the edge front of a sunshade cover material. [0024] 24. Sunshade according to claim 1, characterized by the fact that said shells have a plurality of ultrasonic weld joints disposed on them. [0025] 25. Sunshade according to claim 24, characterized by the fact that said ultrasonic weld joints comprising at least one welded bar and at least one weld boss. [0026] 26. Sunshade according to claim 1, characterized by the fact that said shells have a plurality of profile fittings arranged around and close to a front edge and side edges of said shells. [0027] 27. Sunshade for use in a vehicle, said sunshade characterized by the fact that it comprises: a first shell having a channel; a second shell interlockable with said first shell to form a sunshade body; a floating conveyor arranged on said sunshade body and within said channel; a pivot rod slidably engaging said floating conveyor; a detent engaged with said pivot rod and arranged within said floating conveyor a pivot point lever arm pivotally connected to said floating conveyor; a D-ring secured to said sunshade body, said D-ring having a pivot pin; and a fitting on the makeup mirror held to said sunshade body. [0028] 28. Sunshade according to claim 27, characterized in that said shells having a plurality of teeth along the front edge and two side edges, said teeth allow for an edge folding process. [0029] 29. Sunshade according to claim 27, characterized in that said sunshade has at least one ultrasonic welding rod and at least one ultrasonic welding protrusion. [0030] 30. Sunshade according to claim 27, characterized in that said make-up mirror has a mirror that is attached to a frame without an adhesive. [0031] 31. Sunshade according to claim 27, characterized in that said make-up mirror has a door, said door having a spring which has a cam interference for a door hinge. [0032] 32. Sunshade according to claim 27, characterized by the fact that it further comprises a wire disposed through said articulation bar and a tubular protector disposed on said wire between said make-up mirror and said floating conveyor. [0033] 33. Sunshade according to claim 27, characterized in that said floating conveyor has a spring arranged thereon. [0034] 34. Parasol according to claim 27, characterized in that said floating conveyor has four displacement surfaces, each of said displacement surfaces having an angle generally forty-five degrees with respect to a center line of said floating conveyor. [0035] 35. Sunshade according to claim 27, characterized in that it additionally comprises an integrated support and a wire connecting element engaged at one end of said hinge rod. [0036] 36. Sunshade for a vehicle, characterized by the fact that it comprises: a first and a second hinged shell to form a body of the sunshade; a makeup mirror held to said parasol body; said makeup mirror comprising: a painting; a door hingedly connected to said frame; a mirror arranged inside and held to said frame in part by the flexible hook; a spring arranged in said frame, said spring is in contact with said mirror; a connection flange arranged from the bottom surface of said frame; and a locking surface disposed in one of said shells of said sunshade body, said locking surface interacts with and contacts said connecting flange to partly hold said makeup mirror to said sunshade body. [0037] 37. Sunshade for a vehicle, said sunshade characterized by the fact that it comprises: an articulation rod; a sliding floating conveyor disposed on said articulation rod; a first and a second hinged shell to form a sunshade body; and said floating conveyor being slidably retained between said first shell and said second shell, said floating conveyor having a first surface and a first finger engaging said first shell, said floating conveyor having a second surface and a second finger engaging said second shell, said floating conveyor having a spring disposed within an orifice at one end of said floating conveyor, said spring having a cylindrical shape, said spring disposed between said inner faces of said first and second fingers and a body of said floating conveyor, said spring having a male locking member extending from the end thereof. [0038] 38. Method of manufacturing a sunshade characterized by the fact that it comprises the steps of: molding a first and second sunshade shell having a channel molded on an internal side of the sunshades; alignment of a floating conveyor connected to a hinge rod in at least one of said shells having said channel, said floating conveyor having four displacement surfaces, each of said displacement surfaces having an angle generally forty-five degrees in with respect to a central line of said floating conveyor, said floating conveyor having four fingers, each of the fingers having an angle generally forty-five degrees with respect to a central line of said floating conveyor; connecting said shells on which said floating conveyor is attached and contacts at least two surfaces of each parasol shell in a single assembly step and is thus slidably retained by said sunshade shells; and fitting a make-up mirror set inside one of the said sunshade shells.
类似技术:
公开号 | 公开日 | 专利标题 BR112014006474B1|2021-04-13|SLIDING PARASOL AND METHOD OF MANUFACTURING A PARASOL EP1575794B1|2008-03-26|Sun visor and cover attachment method EP1545918B1|2009-07-01|Sun visor with clam shell core attachment snaps EP1545917B1|2008-06-25|Slidable sun visor EP1549518B1|2009-12-02|Sun visor with mirror assembly ES2456347T3|2014-04-22|Visor-sliding sun visor on bar US20200353799A1|2020-11-12|Visor US10300769B2|2019-05-28|Visor with a light-base JPH08207563A|1996-08-13|Bearing block piece for sunvisor for automobile US10688850B2|2020-06-23|Sliding visor KR100515436B1|2005-09-16|Outside rear view mirror for automobile KR970035004A|1997-07-22|Sunshade of Car WO2017123494A1|2017-07-20|Visor JP3143181U|2008-07-10|Sun visor device for automobile KR20060057172A|2006-05-26|Sun visor for vehicles KR19980051870U|1998-10-07|Built-in Sun Visor Assembly FR2681986A1|1993-04-02|Connector, especially for a motor-vehicle electrical bundle
同族专利:
公开号 | 公开日 US9770965B2|2017-09-26| US20130069388A1|2013-03-21| MX351624B|2017-10-23| BR112014006474A2|2017-03-28| CN103857546A|2014-06-11| US8556325B2|2013-10-15| MX2014003270A|2014-09-15| US20160046175A1|2016-02-18| WO2013043533A1|2013-03-28| US9186962B2|2015-11-17| CN103857546B|2016-10-26| US20140028047A1|2014-01-30|
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法律状态:
2018-12-11| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]| 2020-01-14| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]| 2021-02-02| B09A| Decision: intention to grant| 2021-04-13| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 17/09/2012, OBSERVADAS AS CONDICOES LEGAIS. |
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申请号 | 申请日 | 专利标题 US13/200,177|2011-09-20| US13/200,177|US8556325B2|2011-09-20|2011-09-20|Sliding visor| PCT/US2012/055735|WO2013043533A1|2011-09-20|2012-09-17|Sliding visor| 相关专利
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